Final tweaks to the Land Rover

Philippe (the “specialty mechanic”) has had my truck for a couple of weeks, giving it the final inspection. He drove it a bit and put it on the lift, running down Mr. Wolf’s punch list. Mostly small stuff. He’ll probably put in a new ignition switch; check the play in the steering; and see if he can fix some small thing in the turn signal that Mr. Wolf found annoying.

The only big item seems to be adjusting the timing and Mr. Wolf says that’s not all that big a deal. The video below (not my truck) shows a chap inspecting the timing chain on his Land Rover.

Depending on Philippe’s work load, my truck might be done by the end of the week. Nothing left to do but fly out to San Mateo to celebrate and play with the truck for a couple of days before shipping it to Missouri.

Mr. Wolf badge

Everybody hates those badges car dealers bolt on to new cars. But nobody removes them. Except me and Mr. Wolf.

The folks that did the initial restoration on my truck stuck a couple of these on and I would have left them if they hadn’t been so sloppy with the restoration. I can’t, in good conscience, promote these guys. Mr. Wolf, on the other hand, has been my salvation so I had a little custom badge made. You can see the one we’re replacing in this photo.

Final tweaks

Mr. Wolf clearly knows his way around vintage vehicles but his buddy, Philippe, is apparently something of an expert on Land Rovers. Based on the photo (above) it looks like Philippe has a garage rather than a dealership. That’s where the truck is this week, getting final tweaks.

I told him to start with a valve adjustment, reset cam timing and injection pump timing, set timing chain tension, replace the thermostat, and see if he can find a way to adjust the free play in the steering relay box.

Regular readers will remember last week’s Mystery Patch, which leaked.

Good news from the drive up in the rain: the Mystery Patch in the roof does not leak! The bad news: everything else does leak. A bit more grey goop and we’ll be watertight.

And a bit less drafty…

Looking at a Series 2 Santana at Philippe’s, I realized that your truck is missing seals on the slider windows front and rear. I’ll track them down, that’ll make the cabin much less drafty.

Once Philippe is done, the truck is done. Everything has been checked and fixed. Sometimes twice. I’ll fly out to meet Mr. Wolf, play with the truck and celebrate, then it’s time to ship the truck to Jefferson City.

Here’s a bit of background on Phillippe from the Euroland website:

Originally from the beautiful South of France, The Provence, was originally a Rolls Royce, Bentley technician. He added Land Rover to his knowledge and specialty and is very fortunate to be one of the technicians to be certified at Land Rover in Solihull, England.

This project has taken twice as long as expected and cost a lot more, but I’m probably going to get close to the “better than the day it rolled off the assembly line” promise.

Home stretch

Update from Mr. Wolf: “I have been driving the truck today and it has been great. One little gremlin came up (the fuel cut-off cable came loose, easy fix), but I feel like we are in the home stretch here. The odometer is going to roll over 1,000km today!” I had to ask about the “fuel cut-off cable.”

Because diesels don’t need any electricity to run, turning the key off doesn’t stop the engine, so you pull a little knob next to the key to manually cut fuel flow to the engine. It’s pretty neat.

I won’t share the full list but here are the kinds of things he’s been finding and fixing.

  • R&R left rear hub seal and change gear oil
  • Reassemble rear brakes, bleed system, lube all zirc fittings, adjust brakes
  • Reinstalling and modifying filler neck
  • Front spring shackles installed properly, problematic Britpart steering damper removed
  • Disassemble rear suspension, grease all shackles and bolts, reassemble.
  • Replace incorrect hardware holding the grill on
  • Final adjustment on brakes
  • Replace & rewire glow plugs (one failed out of the box, replacement ordered)
  • Re-adjust idle speed and all throttle linkage
  • Re-wrap passenger side wiring harness with 3M friction tape

This is the attention to detail someone gives their own truck.

Steering Stabiliser

Last week Mr. Wolf added a steering stabilizer to the truck. I’m guessing the only way to know if you need a steering stabilizer — or that the one you have isn’t working — is by driving the truck.

“The steering stabilizer’s primary function is to dampen or stabilize the side to side movement of the wheels in much the same way shock absorbers limiting excessive suspension movement & oscillation. Steering stabilizers are a necessary component because it helps to absorb bump-steer and flighty steering issues.”

At last check Mr. Wolf had put 700+km on my truck (I’ve come to think of it as our truck) so he’s probably getting close to the targeted 1,000km. When restoring a 40-year-old truck, there’s just no way to find all the problems without driving it. More importantly, knowing what to look/listen/feel for while you’re driving it. This is where Mr. Wolf has earned his commission (and then some).

Storage compartment

One of my favorite features of older Land Rovers is the storage compartment under the driver’s seat. (Prior to Series III, I think this is where they put the battery but I’m not sure about that). The space is about 18 inches square and maybe 8 inches deep at the midpoint. No idea what I’ll use it for, perhaps a small bottle jack and some hand tools? I rarely go anywhere without my MacBook and frequently leave it in the car so I might stow the laptop here. There’s a small hasp for a padlock.

Someone (original?) had installed a divider at one point but I had Mr. Wolf remove that. He’ll brush on some paint but leave a couple of spots showing the original green color of the truck.

Looking at the photos above, I’m reminded these seats are for the Defender model. Not the original Series seats, which easily folded up to give access to this compartment. If that is no longer the case, I’ll wind up storing stuff I don’t often need.

Patching the patch

When they started the restoration of my Land Rover it was with the intention of putting a soft top on it since the prospective owner lived in southern California. Near the end of the restoration I asked about putting a hard-top on the truck and they found one. (During the warm summer months, I’ll switch to a soft top)

Following a recent power-wash, Mr. Wolf noticed more water the cab than he thought should be there and concluded it was coming from a mystery patch over the passenger side of the cab.

Fix A would involve some hours and additional expense. Fix B is putting some “grey goop” on the patch and worry about it later if water is still getting in. This “escape hatch” is part of the main roof and not in the “safari top” so it’s unlikely water would ever be pouring in.

Door Lock Fun Fact

If I understood Mr. Wolf correctly, the three doors on my truck can all be locked from the outside, but not from the inside. Which means I can stop worrying about locking myself inside the truck. On the down side, car jackers won’t have to come up with elaborate ruses to get me to unlock the doors. They just yank it open and drag me out.

Radiator Muff

We’re finally entering the farkle phase of the Land Rover project. According to the Urban Dictionary “The word is generally accepted to mean a combination of “function” and “sparkle”, hence, farkle. Motorcycle enthusiasts may install accessories, called farkles (also spelled farkel), to customize their machine.” Today Mr. Wolf added a grill muff to my truck.

From the Rovers North website: “Dramatic increase in your heater’s output, quicker warm-up, reduced engine stress. In the snow-belt, this simple accessory will make a big difference in a Land Rover’s winter performance. By controlling the airflow through the radiator in freezing weather, the engine can run at its optimum operating temperature. This means reduced engine wear and increased heater output. We have developed this radiator muff exclusively for our customers and we believe it is the finest one you will find. Made of heavy Cordura® Nylon with sturdy fasteners for a secure fit and long life.”

I’ve seen these on big trucks and even recall seeing people attach a piece of cardboard in front of the radiator. So they must work (or Mr. Wolf wouldn’t have brought it up). Only $50 and the small (2.25 liter) diesel engine in my truck doesn’t like the cold. As for heating the cab of the truck… imagine a large dog breathing on your feet.

UPDATE: I’ve moved this post up from last week to use the new photo. The Spanish license plate adds a touch of Euro-exotica and the Santana badge proclaims my pride the in Spanish heritage of my truck. Olé!